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Follow the links below to find material targeted to the unit's elements, performance criteria, required skills and knowledge

Elements and Performance Criteria

1. Analyse the process
   • Identify sources of variability/non-conformance in the process
   • Identify critical control points in the process
   • Analyse causes of variability/non-conformance
2. Develop preventive techniques/systems
   • Liaise with team members and other people to develop mistake proof method of performing operation
   • Test and validate mistake proofing
3. Implement permanent fix
   • Liaise with relevant people to have systems/procedures changed to implement solution
   • Liaise with relevant people to implement the solution
   • Liaise with relevant people to ensure the workforce has an appropriate skills set
   • Follow through to ensure implementation occurs
4. Monitor implementation
   • Critically observe the implementation
   • Compare the results of the implementation against the expected outcomes
   • Modify solution to improve outcomes
   • Ensure procedures reflect change
   • Ensure training and assessment reflect change
   • Audit change at agreed period/cycle
   • Take action on any observed deviation
5. Seek improvements
   • Observe changes against enterprise expectations for production
   • Analyse process against enterprise expectations for production

Required Skills

Required skills

OHS in relation to operating machinery such as safely switching off machinery before cleaning is started communication of ideas and information by liaising with relevant people to have systemsprocedures changed to implement solution collecting analysing and organising information by liaising with team members and other people to develop mistake proof method of performing operation planning and organising activities by implementing a permanent fix teamwork when liaising with team members and other people to develop mistake proof method of performing operation mathematical ideas and techniques by implementing a permanent fix problemsolving skills by modifying solution to improve outcomes use of technology by seeking improvements

Required knowledge

communication ability to discuss items with both operators and technical support personnel problem solving analysis teamwork design conceptualisation understanding of their process factors in the process which may cause variability methods of controlling the variability in the process mistake proofing methods relevant to the processproduct

Evidence Required

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit	Evidence of the ability to the competent team leader will be able to analyse their process and implement systems to ensure the process is mistake proof and the operators work in a predictable way with little or no chance of mistake Evidence of actions taken to mistake proof the process should be available one complex project on standardisation of a process or several simpler projects will be needed to gain sufficient evidence
Context of and specific resources for assessment	Assessment must ensure assessment needs to occur in a workplace implementing competitive manufacturing or by using a suitable project access to an organisation using a competitive manufacturing approach
Method of assessment	A range of assessment methods should be used to assess practical skills and knowledge The following examples are appropriate for this unit direct questioning combined with review of portfolios of evidence and third party workplace reports of onthejob performance by the candidate
Guidance information for assessment	Holistic assessment with other units relevant to the industry sector workplace and job role is recommended for example ICPSUC Determine and improve process capability ICPSU684C Determine and improve process capability.

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Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Mistake proofing may include:	sometimes known as baka-yoke/poka-yoke - a manufacturing technique of preventing mistakes by designing the manufacturing process, equipment, tools and components/subassemblies so that an operation literally cannot be performed incorrectly; an attempt to perform incorrectly, as well as being prevented, is usually met with a warning signal of some sort.
Procedures may include:	procedures includes all work instructions, standard operating procedures, formulas/recipes, batch sheets, temporary instructions and similar instructions provided for the smooth running of the plant. They may be written, oral, computer-based or in some other form for the purposes of this Training Package, procedures also includes good operating practice as may be defined by industry codes of practice (eg Good Manufacturing Practice (GMP), Responsible Care) and government regulations.

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